Shop Floor Automation

Shop Floor Solution to simplify the laborious manual process of assigning job cards to the operators on a day-to-day basis.
Ionic - .NET Core - Microsoft SQL Server
Client
Caterpillar
Platform
Android
Industry
Manufacturing
Technology
Ionic - .NET Core - Microsoft SQL Server
Venkat Ramakannaian
Facility Manager
The team is young and enthusiastic and are eager to provide solutions to the complex tasks with ease. Nice team to work with. Look forward to work for more projects.
40%
Reduced Job Assignment Time
50%
Improvement in Productivity
70%
Improvement in Employee Satisfaction
90%
digitization achieved

About

Our client is the world’s leading manufacturer of construction and mining equipment, diesel and natural gas engines, industrial gas turbines and diesel-electric locomotives. The company principally operates through its three primary segments – Construction Industries, Resource Industries and Energy & Transportation – and also provides financing and related services through its Financial Products segment.

Business Challenges

The shop floor comprises supervisors and operators. Supervisors have to schedule job cards for the operators. They should also measure their performances at the end of the day. This was performed manually by the client.

The process was time-consuming, lacked accuracy which impacted their overall productivity and efficiency. The client was looking for a renowned shop floor automation service provider to digitize their manual process.

The Approach

Based on the understanding we had on the process and business challenges, we suggested a shop floor automation solution to the client. The client was impressed and insisted on implementing the solution on their premises.

Solution

The Industry 4.0 solution for shop floor automation simplified the laborious manual process of assigning job cards to the operators on a day-to-day basis. The plant supervisors were able to assign tasks with a touch of a button and the operators were able to update their job details, factors impacting efficiency by the end of the day without breaking a sweat. The smart shop floor automation solution reduced the time and cost involved in the process and made the process completely paperless.

Our Steps

1
Discovery & Strategy
Conducted in-depth analysis and identified key inefficiencies.
2
Tech Implementation
Integrated AI-powered sensors and IoT devices for real-time tracking and predictive analytics.
3
Deployment & Support
Launch the solution and provided continuous support ensuring performance and scalability